POLYMER / FLOCCULANT PLANTS

ProProcess produces a variety of flocculant / polymer make-up plants suitable for each individual application. The following broad types of flocculant plants are available from ProProcess with a strong focus on modularisation:

INTEGRATED SYSTEMS
BATCH TYPE
CONTINUOUS
MODULARISED
Integrated Systems

ProProcess designed and built a variety of flocculant / polymer plants to align with the end-user’s capacity and requirements.   The integrated units cater for the lower flocculant / polymer dosing requirements and lends itself to be either containerised or skid mounted depending on the end-users site conditions and preference.

Batch Type

ProProcess provides traditional flocculant hydration plants and has subsequently designed and built one of the world’s largest batch flocculant plants for a mining application, capable of hydrating 700kg/hr of dry flocculant powder. This plant was fabricated and trial assembled in South Africa prior to final delivery to the Namibian Uranium end-user.

ProProcess offer a standard range of batch type systems with the following capacities:

Unit Production Capacity @ 0.5wt%, 60min Residence Time
BT1 22m3/day 110kg/day
BT3 56m3/day 280kg/day
BT6A 96m3/day 478kg/day
BT6B 116m3/day 578kg/day
BT10 187m3/day 936kg/day
BT15 286m3/day 1431kg/day
Continuous Range

ProProcess offer a standard range of continuous systems and has designed, built, installed and commissioned one of the world’s largest continuous flocculant plant capable of hydrating 1 500kg/hr of dry flocculant powder. This demonstrates that flocculant hydration can effectively be achieved on a continuous basis in a low shear environment. This modular plant was fabricated in South Africa prior to final assembly and commissioning in the Canadian Oil-Sands region.

ProProcess offer a standard range of continuous type systems with the following capacities:

Unit Production Capacity @ 0.5wt%, 60min Residence Time
5M 120m3/day 1200kg/day
7.5M 180m3/day 1800kg/day
10M 240m3/day 2400kg/day
20M 480m3/day 4800kg/day
30M 720m3/day 7200kg/day
40M 960m3/day 9600kg/day
Modularised

We offer flocculant plants as modularised sections that can be configured to meet the end-users needs.   These plant sections can be either containerised of skid mounted depending on site conditions and preference. The containerised units are also available with weather insulation for extreme climates.

The following modularised sections are available:

Unit Description
AW200 Dry bulk bag offloading and metering – 25kg bags
FIBC Dry bulk bag offloading and metering – 1ton storage capacity
PSU Dry bulk storage – Various capacities
Dry bulk offloading
Dehumidifiers
Hydration – Various
Storage – Various
Dosing and dilution
MCC Motor Control Centre

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